Tubular Heating For Liquids

Backer Springfield offers a wide range of sheath diameters, end treatments, sheath materials and a large range of voltages, powers, lengths and shapes to ensure a cost effective and reliable design. We offer bend formations in most any shape, just submit your design folders and drawings for engineering review in order to provide the most efficient design for your application.

 

Backer Springfield manufactures tubular heaters that can be in contact with liquids for use in many different applications and Industries within the commercial segment, such as:

 

  • Home & Comfort (clothes dryers, incinerating toilets, boilers, dishwashers, washing machines, small appliances, spas & hot tubs, steam generators, swimming pools),
  • Foodservice Equipment (coffee machines, dishwashers, fryers, water heaters),
  • Refrigeration (industrial refrigeration, ice makers),
  • Scientific & Medical (hydrotherapy baths, water distillers, fluid analyzers)
  • Transportation (fuel & fluid warming),
  • Manufacturing and Processing (oil & gas processing, petrochemical processing), among others.
  •  

Backer Springfield’s engineering staff possesses technical expertise, R&D capabilities, and the ability to work closely with our customers allowing us to meet virtually every design challenge that has been presented and to produce the most reliable and effective heater for your application.

 

Backer offers multiple end seal treatments. The operating temperature of the heaters, as well as the storage, operation, and end user application will determine the appropriate seal material.

Depending upon the intended use, Backer utilizes our engineering capabilities to construct a heater based on your application specifications. Moisture resistant, water resistant, and waterproof elements can be made to fit your requirements.

 

DESIGN OPTIONS

 

A tubular element has four basic components: a metal sheath, a helically wound coil of special resistive alloy, end seals, cold pins on each side of the coil, and magnesium oxide (MgO) insulating material. The tube is the outer casing of the heater and houses the other basic components. The cold pins protrude from the ends of the assembly to allow for
power connections.

 
Tubular heating elements for liquid
 

END SEAL TREATMENTS

Backer Springfield offers multiple end seal treatments. The operating temperature of the heaters, as well as the storage, operation, and end user application will determine the appropriate seal material.

 

 

LEAD WIRES AND TERMINATIONS

The power connections to the heater assembly can be provided by either splicing lead wires to or directly welding terminals on the cold pins. Multiple lead wire types and terminal pin options are available.

Sheath Materials

Max Temperature

Copper

350°F/177C

Aluminum

500°F/260C

Cold Rolled Steel

750°F/399C

.304 Stainless

1400°F/760C

.316 Stainless

 1400°F/760C

.321 Stainless

1400°F/760C

Inconel 600

1800°F/982C

Incoloy 800

1700°F/927C

Incoloy 840

1700°F/927C

.

 

Terminals
(Ni or SS)

-Plated
-Tab
-90 Degree
-Lug

Stud Threaded Terminals

-6-32
-8-32
-10-32

Wall Thickness

-.018”-.049”

Voltages

Up to 600 volts AC

Cold Pins

-SS or Ni-Ply
-Length up to 1 1/2”
Min.*
*(application dep.)

Sheath Diameter
(+/- .005”)

-.250 -.430
-.260 -.475
-.312 -.490
-.334 -.625
-.375 -.865

 

Bend Formations

Backer Springfield offers bend formations in most any shape, just submit your design folders and drawings for engineering review in order to provide the most efficient design for your application.

 
Tubular heating elements for liquid

Depending upon the intended use, Backer Springfield utilizes our engineering capabilites to construct a heater based on your application specifications. Moisture resistant, water resistant, and waterproof elements can be made to fit your requirements. Alternately, elements may be supplied that make the customer responsible for properly sealing the ends after additional processing.

 
Tubular heating elements for liquid